Orallar Zirai / Production Safety

Excellence in Biosecurity, Continuous Innovation in Production

We integrate biosecurity throughout our production operations through controlled facility access, personnel hygiene, veterinary supervision, laboratory testing, and technology-enabled production processes.

Controlled and traceable production
Orallar Zirai biyogüvenlik ve üretim güvenliği
Biosecurity System Control at every stage of production

Biosecurity goes beyond hygiene; it is a system that protects both the production environment and flock health.

Entry to and exit from our production farms are strictly controlled. Vehicles pass through disinfection barriers, while personnel follow footwear-changing, showering, and farm-clothing procedures before entering.

Flock health is monitored through veterinary supervision, vaccination programs, and serological and bacteriological testing. Production data is recorded to support traceability and continuous improvement.

01

Vehicle Control

Vehicles pass through a disinfection station at the farm entrance.

02

Personnel Hygiene

Footwear changes, showers, and farm-specific clothing are required.

03

Health Monitoring

Flocks are monitored under the supervision of a designated veterinarian.

04

Laboratory Testing

Serological and bacteriological tests are carried out regularly.

05

Traceability

Production and flock data are recorded regularly.

Layers of Protection

Biosecurity is not a single measure; it is built on complementary control and monitoring processes.

ORALLAR
Facility Access Personnel Hygiene Flock Health Automation Traceability
01

Controlled access for facilities and vehicles

Production farms have secured perimeters and controlled entry points. Vehicles entering the farm are taken through a disinfection unit by authorized personnel before accessing production areas.

First Biosecurity Barrier
02

Personnel hygiene procedures

Contact between the outside environment and production areas is carefully limited at personnel entrances. Staff change their footwear, shower in designated facilities, and put on farm-specific clothing before entering production areas.

Controlled Personnel Entry
03

Veterinary and laboratory monitoring

Every facility is supervised and monitored by a veterinarian. Vaccination programs are documented, and litter and blood samples are sent to accredited laboratories under the Serological and Bacteriological Monitoring Programs to monitor flock health.

Veterinary & Laboratory Control
04

Controlled production technologies

Production facilities use automated hen and rooster feeding systems, automatic nests, egg conveyor systems, automated egg setters, and poultry-house ventilation systems. In rearing facilities, temperature, ventilation, and lighting are managed through control systems.

Technology-Enabled Production
05

Records and traceability

Daily, weekly, monthly, and end-of-cycle data are documented at production farms using instructions and forms within the Quality Management System. Flock performance is regularly monitored against Ross 308 and Aviagen standards.

Data-Driven Process Management
An Integrated Approach

From vehicle and personnel entry to veterinary supervision, laboratory analysis, automation, and recordkeeping, these complementary measures extend Orallar’s approach to biosecurity across the entire production process.

Technology infrastructure that controls production conditions, standardizes processes, and records operational data.

01
Fancom & Stienen Control Systems
Fancom and Stienen control panels are used to manage temperature, humidity, ventilation, and lighting in rearing facilities.
02
Automatic Feeding and Nest Systems
Automated hen and rooster feeding systems and automatic nests support consistent, controlled production operations.
03
Conveyor and Egg Setting Systems
Automated egg conveyors and egg setting systems enable an orderly, well-managed product flow.
04
Poultry House Automation
Ventilation, temperature, lighting, and water and feed consumption are controlled and recorded by automated systems.
05
KARTEX & Performance Monitoring
Production data, including live weight, temperature, lighting, feed and water consumption, egg count, and egg weight, are monitored through KARTEX and related recordkeeping systems.
06
Sensor and Measurement Checks
The accuracy of sensors and measuring devices used in production, such as feed scales and temperature sensors, is checked at defined intervals.

Healthy flocks and reliable production are achieved when biosecurity, veterinary supervision, the right technology, and systematic data monitoring work together.

Orallar Zirai kontrollü üretim tesisi
Biosecure Production

Biosecurity is not a separate department; it is a working discipline applied at every stage of production.

Orallar Zirai

We monitor, document, and continuously improve every stage of production.

From controlled entry and veterinary supervision to laboratory testing, automation, and performance records, we treat biosecurity as an integral part of our production system.